Publish time:2023-06-07 06:13:13 Popularity:0 Source:未知来源
The Double-Head Tank Polishing Machine is designed for the efficient surface finishing of large-diameter tanks, with a processing range of φ500–5000mm (optional extension to 6000mm). It integrates a high-torque 5.5kW polishing head, dual-axis frequency-controlled system, and a heavy-duty rotary tank roller. Suitable for chemical containers, food-grade tanks, LNG vessels, and shipbuilding equipment, the system supports rapid tool switching and delivers mirror-grade finishes with Ra ≤ 0.4μm. Its modular design ensures low power consumption, reduced maintenance, and adaptability to various production environments.
Exceptional Processing Range
Handles workpieces from φ500mm to φ5000mm, one of the widest ranges in the industry. Optional beam extension supports tanks up to 6 meters long.
High-Torque Polishing Head
5.5kW 2-pole motor with 35N·m torque output. Maintains smooth operation even at 500rpm low-speed setting for steady grinding.
Smart Control Architecture
Dual inverter synchronization with <0.5% speed deviation, intelligent overload protection (<0.1s response), and a user-friendly HMI interface.
Energy-Efficient Modular Design
Operates at just 8kW total power—40% lower than industry average. Modular structure reduces maintenance time by 50%.
Flexible Model Options
Available in Basic, Advanced, and Custom configurations, supporting automation, dust extraction, robotic integration, and ultra-heavy load upgrades.
Category | Specification |
---|---|
Working Range | φ500–5000mm (up to 6000mm optional) |
Power System | 8kW total, 5.5kW 2-pole motor, torque: 35N·m |
Control System | Dual-axis frequency inverter control (beam & roller) |
Speed Range | Stepless 1–20rpm |
Tool System | Quick switch: abrasive belt (1600×50mm), flap wheel, cloth wheel |
Surface Finish | Ra ≤ 0.4μm; grit range 60–800 |
Efficiency | 8㎡/hour (continuous mirror polishing) |
Load Capacity | Standard: 2 tons; Upgradable to 20 tons |
Polishing Stage | Tool | Grit Range | Result Surface Roughness |
---|---|---|---|
Coarse Polishing | Abrasive Belt | 60–120 | Ra1.6–3.2μm |
Semi-Finishing | Flap Wheel | 180–400 | Ra0.8–1.6μm |
Fine Finishing | Cloth Wheel | 600–800 | Ra ≤ 0.4μm (Mirror) |
Chemical Containers: 50m³ reaction tank exterior polishing
Food-Grade Tanks: φ4800mm stainless tank interior weld treatment
Marine Industry: Ballast tank and storage tank polishing
Energy & LNG Sector: Precision weld finishing for LNG storage tanks
ISO9001 certified system. Includes free on-site trial run, 1-year warranty for core components, lifetime tech consulting, and custom polishing kits for special materials.