Double head tank polishing machine

Publish time:2023-06-07 06:13:13 Popularity:0 Source:未知来源

1. Product Overview

The Double-Head Tank Polishing Machine is designed for the efficient surface finishing of large-diameter tanks, with a processing range of φ500–5000mm (optional extension to 6000mm). It integrates a high-torque 5.5kW polishing head, dual-axis frequency-controlled system, and a heavy-duty rotary tank roller. Suitable for chemical containers, food-grade tanks, LNG vessels, and shipbuilding equipment, the system supports rapid tool switching and delivers mirror-grade finishes with Ra ≤ 0.4μm. Its modular design ensures low power consumption, reduced maintenance, and adaptability to various production environments.


2. Key Product Features

  • Exceptional Processing Range
    Handles workpieces from φ500mm to φ5000mm, one of the widest ranges in the industry. Optional beam extension supports tanks up to 6 meters long.

  • High-Torque Polishing Head
    5.5kW 2-pole motor with 35N·m torque output. Maintains smooth operation even at 500rpm low-speed setting for steady grinding.

  • Smart Control Architecture
    Dual inverter synchronization with <0.5% speed deviation, intelligent overload protection (<0.1s response), and a user-friendly HMI interface.

  • Energy-Efficient Modular Design
    Operates at just 8kW total power—40% lower than industry average. Modular structure reduces maintenance time by 50%.

  • Flexible Model Options
    Available in Basic, Advanced, and Custom configurations, supporting automation, dust extraction, robotic integration, and ultra-heavy load upgrades.


3. Technical Specs & Polishing Matrix

▶ Technical Specifications

Category Specification
Working Range φ500–5000mm (up to 6000mm optional)
Power System 8kW total, 5.5kW 2-pole motor, torque: 35N·m
Control System Dual-axis frequency inverter control (beam & roller)
Speed Range Stepless 1–20rpm
Tool System Quick switch: abrasive belt (1600×50mm), flap wheel, cloth wheel
Surface Finish Ra ≤ 0.4μm; grit range 60–800
Efficiency 8㎡/hour (continuous mirror polishing)
Load Capacity Standard: 2 tons; Upgradable to 20 tons

▶ Process Capability Matrix

Polishing Stage Tool Grit Range Result Surface Roughness
Coarse Polishing Abrasive Belt 60–120 Ra1.6–3.2μm
Semi-Finishing Flap Wheel 180–400 Ra0.8–1.6μm
Fine Finishing Cloth Wheel 600–800 Ra ≤ 0.4μm (Mirror)

4. Verified Industrial Applications

  • Chemical Containers: 50m³ reaction tank exterior polishing

  • Food-Grade Tanks: φ4800mm stainless tank interior weld treatment

  • Marine Industry: Ballast tank and storage tank polishing

  • Energy & LNG Sector: Precision weld finishing for LNG storage tanks

ISO9001 certified system. Includes free on-site trial run, 1-year warranty for core components, lifetime tech consulting, and custom polishing kits for special materials.

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Contact information

Hotline

+86-17891609225

Work hours

08:00-17:00

Company phone

+86-17891609225

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