Barrel Polishing Machine Technical Analysis and Application Guide

Technical analysis and application guide of barrel polishing machine

I. Core product features
High-efficiency polishing system:

Dual-mode polishing: cloth grinding wheel (rough polishing) + flap wheel (fine polishing)

Mirror polishing ability: Ra≤0.28μm (in line with ISO 1302 standard)

Continuously variable speed control: 1500-3000rpm (±1% speed accuracy)

Economic indicators:

II. Detailed Technical Parameters

III. Safety Protection System

1. Triple Protection Design

   • Mechanical Protection: Interlocking door (EN ISO 14119)

   • Electrical Protection: IP54 rating (IEC 60529)

   • Health Protection: Integrated dust removal system (airflow ≥3000 m³/h)

2. Ergonomic Improvements

   • Remote control system (operating distance ≥5 m)

   • Complies with OSHA noise standards (≤82 dB(A))

IV. Intelligent Control System

1. Process Parameter Memory

   python

    

   # Typical parameter storage logic  
   class PolishingRecipe:  
       def __init__(self, material):  
           self.speed = {'stainless':2500, 'carbon_steel':1800}  
           self.pressure = {'rough':0.3, 'fine':0.1}  

2. Fault Diagnosis System

   • Vibration monitoring (ISO 10816 standard)

   • Temperature protection (PT100 sensor)

V. Industry Application Comparison

VI. Maintenance Guidelines

1. Daily Inspection Checklist

   • Polishing disc wear (<5 mm thickness)

   • Belt tension (10–15 mm deflection)

   • Air pressure system (0.6±0.05 MPa)

2. Key Component Lifespan

   Component	Replacement Cycle	Warning Method
   Carbon Brushes	500 h	Current fluctuation monitoring
   Bearings	3000 h	Vibration analysis
   Filters	200 h	Pressure difference alarm

Innovative Features

• Optional AR-assisted operation (real-time polishing path display)

• Cloud data management (records polishing parameters & quality data)

Note: Actual parameters should be adjusted based on workpiece material (e.g., stainless steel SUS304 / carbon steel Q235) and process requirements. Process validation is recommended before first use.

This equipment is CE-certified and complies with GB 5226.1 machinery electrical safety standards, suitable for surface treatment in industries such as pressure vessels, shipbuilding, and chemical equipment. For customized solutions, workpiece samples can be provided for trial polishing.