Fully Automatic Polishing Machine Operating Guide: Safe and Efficient Stainless Steel Polishing Solutions

Publish time:2018-09-05 08:55:28 Popularity:0 Source:鑫艺达股份

Automatic Polishing Machine Operation Guide: Safe & Efficient Stainless Steel Polishing Solutions

I. Types of Polishing Machines & Applications

  1. Fully Automatic Polishers

    • Ideal for mass production (300% efficiency boost)

    • Typical use: Mirror polishing stainless steel kitchenware (8K finish)

  2. CNC Polishing Machines

    • Precise path control (±0.01mm accuracy)

    • Typical use: Medical device high-gloss finishing

  3. Custom Polishing Systems

    • Supports non-standard designs (pipes/special shapes)

    • Typical use: Automotive exhaust pipe interior polishing


II. 5 Golden Rules for Safe Operation

  1. Wheel Rotation Direction

    • Must rotate toward the operator (anti-splash design)

    • Verify rotation arrow before startup (reverse rotation prohibited)

  2. Wax Application Technique

    • "Three-point" waxing method (even distribution)

    • Dosage: 1g polishing wax per 10cm wheel diameter

  3. Workpiece Positioning

    • Maintain 30° angle to wheel axis (prevents bouncing)

    • Pressure control: ≤5kg hand pressure (digital gauge monitored)

  4. Emergency Protocols

    • Jamming incident: Immediately press emergency stop pedal (<0.5s response)

    • Excess wax: Remove with brass wire brush

  5. Personal Protection

    • Required: ANSI Z87-certified face shield

    • Prohibited: Gloves/loose clothing (entanglement risk)


III. Stainless Steel Polishing Parameters

Step RPM Pressure (kg) Consumables Duration (min)
Rough 1200-1500 3-5 Hemp wheel + #80 compound 2-3
Medium 1800-2200 2-3 Cloth wheel + #180 compound 1-2
Fine 2500-3000 1-2 Wool wheel + #400 compound 0.5-1

IV. Equipment Selection Guide

  1. By Production Volume

    • Small batch: Semi-auto models (10-20 pcs/hour)

    • Mass production: Robotic cells (50-100 pcs/hour)

  2. By Material

    • 304 stainless: Variable-speed models recommended

    • Hard alloys: Requires water-cooled systems

  3. Special Requirements

    • Explosion-proof: For aluminum/magnesium alloys

    • Dust-extraction: Integrated HEPA filtration


V. Customer Success Story

Kitware Manufacturer Results:

  • 250% polishing efficiency increase

  • Defect rate reduced from 8% to 0.5%

  • Annual labor savings: ¥800,000


Limited-Time Offer: Free《Polishing Process Handbook》

📌 Includes:

  • Metal-specific polishing parameters

  • Safety operation video tutorials

  • Consumable replacement schedule

📞 24/7 Support: 86-0551-65571688
🌐 Online Configurator: https://www.xinyidapolish.com

*(CE certified, 1-year warranty)*

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